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Service
Workshop Manual
CC 2010 ➤
Passat 2006 ➤
Passat CC 2009 ➤
Passat Variant 2006 ➤
General body repairs, interior
Edition 01.2012
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Service Department. Technical Information
Service
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List of Workshop Manual Repair GroupsList of Workshop Manual
Repair GroupsList of Workshop Manual Repair Groups
Repair Group
68 - Interior equipment
69 - Passenger protection
70 - Trim, insulation
72 - Seat frames
74 - Seat - padding, covers
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
All rights reserved.
No reproduction without prior agreement from publisher.
Copyright © 2012 Volkswagen AG, Wolfsburg
K0059020120
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Passat Variant 2006 ➤
General body repairs, interior - Edition 01.2012
Contents
68 - Interior equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Interior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Automatic anti-dazzle interior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Removing and installing interior mirror with rain sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Bonding on retaining plate for interior mirror with rain sensor . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Removing and installing interior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5 Bonding on retaining plate for interior mirror without rain sensor . . . . . . . . . . . . . . . . . . . . 4
1.6 Removing and installing interior mirror in vehicles with a multifunction camera . . . . . . . . 5
2 Compartments, covers and trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Removing and installing basic version centre console . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Removing and installing centre console (comfort version) . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 Removing and installing footwell trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.5 Removing and installing front ashtray/storage tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.6 Removing and installing Infotainment surround . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.7 Removing and installing „Climatronic/Climatic“ cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.8 Removing and installing rear trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.9 Removing and installing centre console air duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.10 Removing and installing basic version centre console storage tray . . . . . . . . . . . . . . . . . . 22
2.11 Removing and installing centre console storage tray, comfort version . . . . . . . . . . . . . . . . 23
2.12 Removing and installing basic version centre console extension . . . . . . . . . . . . . . . . . . . . 25
2.13 Removing and installing centre console extension, comfort version . . . . . . . . . . . . . . . . . . 27
2.14 Removing and installing centre console armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.15 Removing and installing armrest compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.16 Removing and installing upper part of armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.17 Removing and installing dash panel end trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.18 Removing and installing steering column trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2.19 Removing and installing glove compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.20 Removing and installing glove compartment lock cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.21 Removing and installing footwell cover on driver side . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.22 Removing and installing dash panel middle trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.23 Removing and installing dash panel trim, front passenger side . . . . . . . . . . . . . . . . . . . . . . 39
2.24 Removing and installing dash panel insert trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
2.25 Removing and installing centre storage tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
2.26 Removing and installing centre storage cluster unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2.27 Removing and installing carrier dummy cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2.28 Removing and installing trim on driver side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2.29 Removing and installing storage tray in moulded headliner . . . . . . . . . . . . . . . . . . . . . . . . 46
2.30 Removing and installing bench seat storage compartment, Passat CC and CC . . . . . . . . 47
2.31 Removing and installing single sun visor (saloon and Variant) . . . . . . . . . . . . . . . . . . . . . . 48
2.32 Removing and installing double sun visor (saloon and Variant) . . . . . . . . . . . . . . . . . . . . . . 50
2.33 Removing and installing sun visors, CC 2010► and Passat CC 2009► . . . . . . . . . . . . . . . . 52
2.34 Removing and installing permit/pass holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3
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Sill panel mouldings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3.1
Removing and installing sill panel mouldings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3.2
Removing and installing illuminated sill panel mouldings . . . . . . . . . . . . . . . . . . . . . . . . . . 60
3.3
Removing and installing wheel housing liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4
Grab handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.1
Removing and installing roof grab handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5
Rear shelf/roller sunblind . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
5.1
Removing and installing rear shelf (saloon with no roller sunblind) . . . . . . . . . . . . . . . . . . 68
5.2
Removing and installing rear shelf (saloon with roller sunblind) . . . . . . . . . . . . . . . . . . . . 69
Contents
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CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Passat Variant 2006 ➤
General body repairs, interior - Edition 01.2012
5.3
Removing and installing roller sunblind (saloon) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5.4
Removing and installing rear shelf without roller sun blind, CC 2010► and Passat CC
2009► . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
5.5
Removing and installing rear shelf with roller sun blind, CC 2010► and Passat CC 2009►
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
5.6
Removing and installing sunblind on rear door trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
6
Net partition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
6.1
Removing and installing net partition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
6.2
Removing and installing net partition mountings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
69 - Passenger protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
1 Seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
1.1 General safety regulations when working on airbag, belt tensioner and battery isolator units
(pyrotechnic components) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
1.2 Special instructions for belt tensioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
1.3 Storage, transportation and disposal of airbag, belt tensioner and battery isolator units
(pyrotechnic components) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
1.4 Removing and installing front seat belts (saloon and Variant) . . . . . . . . . . . . . . . . . . . . . . 86
1.5 Removing and installing front seat belts, CC 2010► and Passat CC 2009►, except USA and
Canada vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
1.6 Removing and installing front seat belts, CC 2010► and Passat CC 2009►, USA and Canada
vehicles only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
1.7 Removing and installing front belt height adjuster (saloon and Variant) . . . . . . . . . . . . . . 94
1.8 Removing and installing belt height adjuster, CC 2010► and Passat CC 2009► . . . . . . . . 95
1.9 Removing and installing front belt buckle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
1.10 Removing and installing rear outer seat belts with belt tensioner (saloon) . . . . . . . . . . . . 97
1.11 Removing and installing rear outer seat belts with no belt tensioner (saloon) . . . . . . . . . . 100
1.12 Removing and installing rear seat belts, CC 2010► and Passat CC 2009► . . . . . . . . . . . . 103
1.13 Removing and installing rear outer seat belts with belt tensioner (Variant) . . . . . . . . . . . . 105
1.14 Removing and installing rear outer seat belts with no belt tensioner (Variant) . . . . . . . . . . 108
1.15 Removing and installing middle, rear seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
1.16 Removing and installing rear double belt buckle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
1.17 Removing and installing rear belt buckles, CC 2010► and Passat CC 2009► . . . . . . . . . . 113
2 Inspecting seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
2.1 Points to check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
3 Checking child seat anchors (ISOFIX) after an accident . . . . . . . . . . . . . . . . . . . . . . . . . . 117
3.1 Points to check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
4 Airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
4.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
4.2 Overview of locations - airbag systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
4.3 General safety regulations when working on airbag, belt tensioner and battery isolator units
(pyrotechnic components) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
4.4 Special instructions for driver and front passenger airbag . . . . . . . . . . . . . . . . . . . . . . . . . . 122
4.5 Special instructions for curtain airbag modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
4.6 Storage, transportation and disposal of airbag, belt tensioner and battery isolator units
(pyrotechnic components) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
4.7 Deactivating the airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
4.8 Renewing airbag units following an accident . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
4.9 Removing and installing airbag control unit J234 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
4.10 Removing and installing driver's airbag unit (saloon and Variant) . . . . . . . . . . . . . . . . . . . . 126
4.11 Removing and installing front passenger airbag unit (Passat CC) . . . . . . . . . . . . . . . . . . . . 129
4.12 Removing and installing airbag coil connector and return spring with slip ring F138 . . . . 133
4.13 Removing and installing front passenger airbag unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
4.14 Removing and installing front side-airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
4.15 Removing and installing rear side-airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
4.16 Removing and installing curtain airbag in saloon (► calendar week 44/2009) . . . . . . . . . . 140
4.17 Removing and installing curtain airbag in saloon (calendar week 45/2009►) . . . . . . . . . . 142
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Contents
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Passat Variant 2006 ➤
General body repairs, interior - Edition 01.2012
4.18 Removing and installing curtain airbag, Passat CC and CC . . . . . . . . . . . . . . . . . . . . . . . . 145
4.19 Removing and installing curtain airbag in state saloon (► calendar week 44/2009) . . . . . . 147
4.20 Removing and installing curtain airbag, Variant (calendar week 45/2009►) . . . . . . . . . . . . 149
4.21 Removing and installing seat occupied sensor, front passenger side G128 . . . . . . . . . . . . 152
4.22 Adapting components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
5
Passat 2006► and Passat Variant 2006►: Seat occupied recognition for front passenger
airbag deactivation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
5.1
Safety precautions when working on seat occupied recognition . . . . . . . . . . . . . . . . . . . . 159
5.2
Procedure for seat belt tensioner after an accident and /or triggering of airbag . . . . . . . . 159
5.3
Assembly overview - seat occupied recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
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5.4
Components of repair kit for seat occupied recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
5.5
Removing components of seat occupied recognition (vehicles with manually operated
seats) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
5.6
Installing repair kit for seat occupied recognition (vehicles with manually adjusted seats)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
5.7
Removing components of seat occupied recognition (vehicles with electrically operated
seats) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
5.8
Installing repair kit for seat occupied recognition (vehicles with electrically operated seats)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
5.9
Importers reporting obligation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
6
Passat CC: Seat occupied recognition for front passenger airbag deactivation . . . . . . . . 169
6.1
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
6.2
Safety precautions when working on seat occupied recognition . . . . . . . . . . . . . . . . . . . . 169
6.3
Procedure for seat belt tensioner after an accident and /or triggering of airbag . . . . . . . . 170
6.4
Importers reporting obligation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
6.5
Assembly overview - seat occupied recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
6.6
Removing and installing seat occupied recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
6.7
Removing and installing seat position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
7
Crash sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
7.1
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
7.2
Removing and installing front airbag crash sensor, driver side G283 . . . . . . . . . . . . . . . . 178
7.3
Removing and installing front airbag crash sensor for driver side G283 (USA and Canada
vehicles only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
7.4
Removing and installing front airbag crash sensor for front passenger side G284 (USA and
Canada vehicles only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
7.5
Removing and installing side-airbag crash sensor, driver side G179 . . . . . . . . . . . . . . . . 182
7.6
Removing and installing side-airbag crash sensor, front passenger side G180 . . . . . . . . 187
7.7
Removing and installing rear side-airbag crash sensor, driver side G256 . . . . . . . . . . . . 194
7.8
Removing and installing rear side-airbag crash sensor, front passenger side G257 . . . . 195
70 - Trim, insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
1
Dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
1.1
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
1.2
Removing and installing dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
1.3
Removing and installing assembly carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
2
Door trim (saloon and Variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
2.1
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
2.2
Removing and installing front door trim on driver side . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
2.3
Removing and installing front door trim on passenger side . . . . . . . . . . . . . . . . . . . . . . . . 213
2.4
Removing and installing rear door trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
2.5
Removing and installing sunblind on rear door trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
2.6
Removing and installing window crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
2.7
Removing and installing front door trim cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
3
Door trims, Passat CC and CC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
3.1
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
3.2
Removing and installing front door trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Contents
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